CVD/PECVD Tube Furnace
This advanced CVD/PECVD tube furnace utilizes plasma-enhanced chemical vapor deposition (PECVD) technology to deposit high-quality thin films on various substrates including metals, semiconductors, and insulators. Ideal for microelectronics, optoelectronics, flat-panel displays, and energy storage applications, it combines precision deposition capabilities with industrial-grade reliability.
Key Features
- Deposition Performance:
- RF glow discharge technology achieves deposition rates up to 10Å/s
- Advanced multi-point RF feeding ensures 8% thickness uniformity (3σ)
- Semiconductor-grade batch consistency (<2% substrate-to-substrate variation)
- Thermal Design:
- Maximum temperature: 1200°C (FeCrAl heating wires)
- 50-segment programmable PID control (±1°C accuracy)
- Double-walled air-cooled housing (surface temperature <50°C)
- Process Control:
- Specialized gas distribution system for uniform precursor delivery
- Plasma stability monitoring with automatic impedance matching
- Compatible with reactive gases (SiH₄, NH₃, etc.) and inert environments
- Safety & Durability:
- 304 stainless steel dual-seal flange system
- Adjustable flange supports for extended quartz tube lifespan
- Over-temperature protection and electrical leakage detection
- Emergency stop functionality
- Vacuum Performance:
- Base vacuum: -0.1 MPa (7×10⁻⁴ Pa with molecular pump option)
- Dry vacuum system prevents process contamination
Standard Configuration
- High-purity quartz furnace tube (1 pc)
- RF plasma generator (13.56 MHz)
- Vacuum-sealing flange assembly (1 set)
- Vacuum pressure gauge (1 pc)
- Rotary vane vacuum pump (1 set)
- End plugs (2 pcs)
Optional Upgrades
- Advanced gas control system:
- Multi-channel mass flow controllers (MFC)
- Gas mixing panel with real-time monitoring
- Enhanced vacuum package:
- Turbo molecular pump station
- Cryogenic trap system
- 7-inch HD touchscreen interface
- Load-lock chamber for rapid substrate exchange
- In-situ optical monitoring system
Typical Applications
- Silicon nitride/oxide deposition
- Amorphous silicon thin films
- Diamond-like carbon (DLC) coatings
- Photovoltaic cell fabrication
- MEMS device encapsulation
- Flexible electronics manufacturing
Technical Advantages
- Plasma-enhanced deposition for low-temperature processing
- Precise thickness control (±2% batch consistency)
- Modular design for easy process upgrades
- CE-certified safety compliance
- Industrial-grade construction for 24/7 operation
This CVD/PECVD system offers researchers and manufacturers a versatile platform for high-precision thin-film deposition. Its combination of rapid deposition rates, excellent uniformity, and process stability makes it ideal for both R&D and pilot production environments.